From Sand to Superintelligence · Drill cards · Chapter 09
Drills
Carving and Doping
10 atomic recall cards. Export to Anki and let spaced repetition do its slow work.
In Anki: File → Import, choose this TSV, set field separator to Tab, deck = Sand to Silicon · Ch 09, note type = Basic.
| Front | Back |
|---|---|
| What was the original etching method used in early IC manufacturing, and what limits it? | Wet chemical etching — it is isotropic (etches in all directions equally), which undercuts fine features and is unusable at modern dimensions. |
| What gas chemistry is used in plasma etching for silicon and silicon oxides? | Fluorine compounds (e.g., SF₆, CF₄). |
| What gas chemistry is used for plasma etching of metals? | Chlorine compounds. |
| What volatile compound does silicon form when plasma-etched with fluorine? | Silicon tetrafluoride (SiF₄), which pumps away as a gas. |
| What does 'etch selectivity' mean? | The ratio of etch rate on the target material to the etch rate on the masking material; optimized recipes approach 1,000:1. |
| What makes RIE anisotropic? | Positive ions are accelerated downward by an RF bias, striking the surface vertically and driving the etch straight down rather than laterally. |
| What do boron dopants contribute electrically to silicon? | Holes — positive charge carriers — making the silicon P-type. |
| What do phosphorus or arsenic dopants contribute? | Free electrons, making the silicon N-type. |
| What energy range is typical for ion implantation? | Tens of thousands of volts (tens of keV) — around ~50 keV typically. |
| To what temperature is the wafer heated during a rapid thermal anneal? | Around 1,000°C, sometimes up to 1,200°C, for seconds at a time. |