From Sand to Superintelligence · Drill cards · Chapter 02
Drills
Fire and Carbon
10 atomic recall cards. Export to Anki and let spaced repetition do its slow work.
In Anki: File → Import, choose this TSV, set field separator to Tab, deck = Sand to Silicon · Ch 02, note type = Basic.
| Front | Back |
|---|---|
| What is the minimum operating temperature of a silicon arc furnace? | 1,700°C. |
| Name the four components of the furnace charge. | Clean quartzite, metallurgical-grade coke, charcoal, and wood chips. |
| Why are wood chips added to the furnace charge? | To keep the charge porous so reaction gases can escape. |
| Write the carbothermic reduction equation. | SiO₂ + 2C → Si + 2CO. |
| What gas burns continuously at the top of a running arc furnace? | Carbon monoxide (CO). |
| How much electricity does producing one ton of MG-Si consume? | Roughly 13–14 megawatt-hours. |
| Why do silicon smelters cluster near hydroelectric dams? | Because the process is so energy-intensive — 13–14 MWh per ton — that cheap electricity is a major cost driver. |
| What is metallurgical-grade silicon’s purity after smelting? | 98–99%. |
| What fraction of all silicon produced ends its career as MG-Si (never reaching semiconductor use)? | About 80%. |
| What are the three main non-semiconductor uses of MG-Si named in the chapter? | Aluminum alloying, silicone polymers, and ferrosilicon for steel-making. |